Express&Logistics Center Parcels Singulator/Singulation Equipment

Purpose of Parcel Singulation

• Converts chaotic or bulk flow into a controlled, single-lane flow.

• Ensures parcels can be individually scanned, measured, and sorted.

• Increases automation efficiency, reduces errors, and minimizes manual handling.

How It Works

Singulators typically use a combination of mechanical belts, rollers, sensors, and control algorithms to:

1. Accept bulk parcels from an inbound conveyor or dump station.

2. Detect and identify the orientation and spacing of each parcel.

3. Align and separate each parcel into a single-file line using:

   • Narrowing conveyor lanes

   • Diverting rollers or belts

   • Acceleration/deceleration zones

4. Transfer the singulated parcels to the DWS system or sortation lines.

Types of Singulators

1. Belt Singulators – Use variable-speed belts to control spacing and alignment.

2. Roller Singulators – Use angled or powered rollers to orient and separate items.

3. Modular Singulation Units – Often configurable for different parcel types and sizes.

4. Intelligent Vision-Based Singulators – Use camera systems and AI for enhanced control of irregular or lightweight items.